Quality Management System
Quality Records Belong in Actionable Data, Not a Filing Cabinet
In most plants quality data is written on a paper form and filed away. It is found when the auditor arrives but never enters daily decisions — yet the same data, processed as it is captured, would stop a bad batch while it is still being made.
We build quality management systems that evaluate a measurement the moment it is taken. The control plan is defined in the system, the operator enters readings on a tablet or the gauge sends them automatically, and an alert fires the instant a value leaves tolerance.
Key Capabilities
Control Plans & Inspection Instructions
Which characteristic is checked on which product, how often and with which gauge is defined, so the operator sees exactly what to do on screen.
SPC & Process Capability
X-bar/R control charts and Cp/Cpk calculated automatically, warning as the process begins to drift and before defective product appears.
Nonconformance & Quarantine
Nonconforming product is quarantined in the system and blocked from dispatch, with scrap, rework or concession decisions recorded.
8D & Root Cause Analysis
An 8D process is opened for customer complaints or internal defects, with fishbone and five-why analyses run in the system and actions tracked.
Traceability & Recall
Which raw material, operator and machine went into which batch — forward and backward traceability, so recall scope is determined in minutes.
Gauge & Calibration Management
Calibration dates for callipers, micrometers and test equipment are tracked, and readings from an out-of-calibration device are blocked.
Where It Is Used
- Automotive component suppliers (IATF 16949)
- Food production (ISO 22000, HACCP)
- Medical device manufacturing
- Metalworking and casting
- Plastics and rubber production
- Electrical and electronic assembly
- Packaging and print quality control
- Defence industry suppliers
How We Work
Quality Process Analysis
Existing control plans, form sets and nonconformance flows are reviewed and standard requirements verified.
Control Plan Digitalisation
The product-characteristic-tolerance structure is entered, with inspection points and frequencies defined.
Gauge Integration & Screen Design
Digital callipers and test equipment are connected, and operator terminals designed for shop floor conditions.
Pilot Line & Rollout
One line runs as a pilot, control charts are interpreted, and the system then spreads plant-wide.
Automatic Inspection Through Computer Vision
For characteristics requiring visual inspection we connect our AI-based computer vision systems to quality management. When the camera detects a defect, the nonconformance record opens without operator intervention.