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Our Industry 4.0 solutions connect the machines, meters and sensors in your factory or building and bring their data into one system. We deliver SCADA/HMI, MES, predictive maintenance, energy monitoring, building management (BMS), cold chain and IP camera monitoring on custom software and, where needed, hardware we build ourselves. Every project starts with a free site assessment and a small pilot.
Most plants already have the data; it is just scattered across PLC screens, meters, spreadsheets and shift logs. Why a line stopped, where the energy went or how much scrap was produced only becomes clear at month-end, and even then it is an estimate. We turn that data into screens and reports your production, maintenance and management teams actually use.
See process data from your PLCs on one screen, prioritise alarms, review trends and let authorised users intervene remotely. With a custom-built SCADA, the source code is yours.
Capture work orders, downtime, scrap and output at source and see OEE by shift and line. Integrates with Logo, SAP, Mikro and bespoke ERP systems.
Bring heating and cooling, lighting, energy and access systems (such as SmartPass) into one panel, and stop conditioning and lighting empty spaces. Supports Modbus, BACnet, KNX and DALI.
Spot developing faults from vibration, temperature and current data, and service machines when you plan to rather than when they stop. Starts as a pilot on 1–3 critical machines.
Log temperature and humidity continuously in warehouses, cold rooms and vehicles, and alert the right person the moment a limit is breached. Records are ready for ISO 22000 and FSSC 22000 audits.
Watch ONVIF cameras from different brands and branches on one screen, with event-based recording, fast archive search and video analytics where you need them.
Monitor equipment and facilities across dispersed sites from the cloud, get alarms on your phone and keep historical data in one place. No servers to buy, on a monthly subscription.
Alongside these seven services, we connect energy monitoring that measures consumption by line and machine, production planning (APS) that works through machine, tooling and staff constraints together, a quality management system that brings SPC and 8D into one place, and barcode-based production traceability that records every step from goods-in to dispatch, all on the same data foundation. If you are not sure where to begin, we work that out together in the site assessment.
We do not try to transform a whole plant in one go. We first survey the site and pinpoint the line or machine where you lose the most, then widen the scope once results are measurable. That way the investment decision rests on your own plant's data, not on a vendor's estimate.
A typical starting point: on a line with frequent unplanned stops, the first step is often to record downtime reasons at source with MES and fit sensors to a few of the most critical machines. In a predictive-maintenance pilot the first metrics appear within 30–60 days, showing what each type of stoppage costs and which machine is developing a fault. The decision to scale up is then based on that picture.
For a step-by-step plan, read our guides on the Industry 4.0 roadmap for SMEs, MES vs ERP and how they differ, what SCADA is and how it works and predictive maintenance. All articles are listed under Industry 4.0 guides.
Site assessment and technical feasibility
Typical predictive-maintenance pilot
Until the pilot shows its first metrics
Technical support after go-live
Data from PLCs, power analysers, meters and sensors is collected without manual entry, so nobody waits for the end of the shift or the month to see what happened.
We link SCADA, MES and ERP so the same figure is not keyed into three systems or lost between them.
Electronics, enclosures, embedded firmware and the web and mobile panels are built by the same team, so integration responsibility is not split between suppliers.
Site survey, installation, commissioning and operator training are handled in-house, followed by 24/7 technical support. Since 2013 we have worked from Adana with clients across Turkey, on site and remotely.
In a free site assessment we review your machines, PLCs and software, then deliver a prioritised roadmap and a written proposal setting out scope, phases and cost.
Industry 4.0 means connecting machines, meters and sensors so that shop-floor data is collected in one system and used for decisions. Instead of estimating at month-end why a line stopped, where the energy went or how much scrap was produced, you see it as it happens. Digital Bridge delivers this through SCADA/HMI, MES, predictive maintenance, energy monitoring and BMS, on custom software and, where needed, its own hardware.
Where you lose the most: unplanned downtime, scrap, energy or quality failures. Rather than transforming the whole plant at once, we identify priorities in a free site assessment and start with a pilot on one line or a few machines. Scope grows as results become measurable, so investment decisions are based on your own plant data rather than estimates.
Yes. Sensors and data acquisition modules can be retrofitted to older machines to capture temperature, vibration, current or output counts. There is no need to replace the line or the machine. Predictive maintenance typically starts as a pilot on 1–3 critical machines, with the first metrics visible within 30–60 days.
Yes. Field data from SCADA feeds MES, and production actuals from MES feed ERP, creating one data flow from machine to ERP, so the same figure is not keyed into three systems. Our MES integrates with Logo, SAP, Mikro and bespoke ERP systems. With a custom-built SCADA, the source code belongs to you and there are no extra licence fees.
Yes. Site survey, installation, commissioning and operator training come from one team, followed by 24/7 technical support. Because electronics, enclosures, embedded firmware and web and mobile panels are built by the same team, integration responsibility is not split between suppliers. We work on site and remotely anywhere in Turkey.
Yes. Industry 4.0 is not only for large factories; for SMEs the most effective route is to start with the line or machine where the most is lost rather than transforming the whole plant at once. Recording downtime reasons at source with MES, or fitting sensors to a few critical machines, starts with a small investment, and the scope grows step by step once results are measurable.
Cost depends on how many machines, PLCs and meters are connected, whether older machines need sensors or data acquisition modules, the scope of the software (such as SCADA, MES or energy monitoring) and the integration needed with existing systems like your ERP. That is why we start with a free site assessment and then prepare a written proposal with scope, phases and cost.
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