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Your ERP plans; MES tracks how that plan is actually executed on the floor. How many parts were produced, how many were scrapped, how long each machine was down, how productive each operator was — all logged paperless, in real time and accurately.
At Digital Bridge we develop MES software tailored to your production line. It integrates with your existing ERP or SCADA and collects data from machine signals, barcode scanners or operator inputs.
Work orders coming from ERP or created in the system are assigned to the right machine and shift. The operator sees the job on screen, starts and finishes it. Target vs. actual is compared in real time.
OEE — calculated from availability, performance and quality — is monitored live for every machine. Loss categories (breakdown, setup, speed loss, quality reject) are classified automatically.
Every stoppage is logged with a root-cause category (breakdown, material wait, planned maintenance, etc.). Scrap quantity and reason are entered by the operator; root-cause analysis is enabled by trend charts.
Which operator on which machine, on which shift, produced how much? Individual productivity metrics, shift comparisons and performance reports are generated automatically.
Each work order records which raw material batch was used. Backwards traceability for quality issues and material consumption analysis are supported.
End-of-shift report is generated automatically. Daily, weekly and monthly production summaries, OEE trends, the most-stopping machine and highest scrap-rate KPIs are surfaced to managers.
Once downtime causes are visible, unplanned stops drop.
Root-cause analysis eliminates recurring quality issues.
All shift and production data is captured digitally.
Managers can follow production without being on site.
We build MES modules that integrate with Logo, SAP, Mikro or your custom ERP. If you don't use an ERP, MES can be deployed as a fully functional stand-alone system.