Textile & Apparel Solutions
Know Where Every Batch Is, From Order to Dispatch
In textiles an order travels through cutting, sewing, pressing, quality, packing and often several subcontractors. When any link in that chain goes unrecorded, the delivery date becomes guesswork and nobody knows where waste occurred.
We build systems for textile and apparel manufacturers offering batch-level production tracking, subcontractor management and dyehouse recipe control. Size-colour breakdowns, metreage calculations and waste ratios are modelled in the sector's own logic.
Key Capabilities
Cutting & Sewing Tracking
Cutting orders, batch numbers and size-colour distribution are opened in the system, with progress scanned at each station so you see which batch is on which line.
Subcontractor Management
Goods out to and back from subcontractors are tracked, with performance and price reconciliation per supplier and automatic reporting of short returns and delays.
Dyehouse & Recipe Control
Colour recipes, bath records and re-dye ratios are monitored, recording colour consistency and chemical consumption per batch.
Size-Colour Matrix Stock
Stock held by size and colour, with order fulfilment, missing-size detection and dispatch lists generated automatically from that matrix.
Waste & Efficiency Analysis
Cutting waste, second-quality ratios and operator efficiency measured, answering numerically where waste is generated.
Quality & Customer Audits
AQL sampling, defect type records and customer audit reports, fully integrated with our quality management system.
Where It Is Used
- Knitted and woven fabric production
- Ready-to-wear and apparel
- Dyehouses and finishing plants
- Home textile manufacturing
- Hosiery and underwear
- Workwear and uniform production
- Technical textiles and nonwovens
- Export-focused subcontract workshops
How We Work
Process & BOM Analysis
Model-level operation lists, subcontract flows and current tracking methods are reviewed.
Batch & Barcode Design
Batch numbering standards, scanning points and label formats are defined.
Development & Integration
The system is built and connected to existing accounting and order systems.
Line Pilot & Rollout
One line runs as a pilot; once operator habits settle the system spreads plant-wide.
Metreage and Waste Maths Are Sector-Specific
A generic production system counts fabric in pieces; textiles talk in metreage, width, weight and marker efficiency. We model these calculations in the sector's own units.